Substation Power Plant Transformer Oil Regeneration Equipment, Dielectric Oil Recycling Plant

Substation Power Plant Transformer Oil Regeneration Equipment

Oil Purifier Introduction
Water in transformer insulation oil can be a component’s worst enemy, increasing fluid acidity levels and deteriorating pump performance. Damage caused by corrosion, accelerated wear, and fluid breakdown will eventually:

Decrease the system’s performance and reliability

Decrease component life

Increase maintenance and repair costs

Decrease fluid life

Decrease oil electrical resistance

The solution:

Effective control of water, air, and solid contaminants can be easily achieved with our Transformer Oil Purifiers. Designed for a wide variety of fluid power applications, including power generation, pulp and paper, light industrial, and primary metals, consider the immediate and long-term benefits of HOPU OIL PURIFIERS in your fluid power system listed below:

Substation Power Plant Transformer Oil Regeneration Equipment, Dielectric Oil Recycling Plant 0

Reduced System Wear

Less frequent component changes are required

Smaller spare parts inventory can be maintained

Improved System Performance

Fewer costly operational delays

Increased system reliability

Improved On-line Performance

Less downtime resulting from service interruptions

Extended Fluid Life

Sharply reduced oil change out due to contamination

Extended oil change intervals

Reduced Fluid Disposal And Environmental Risk

Sharply reduced need to transport contaminated fluids for disposal

Helps to minimize waste oil disposal costs

Substation Power Plant Transformer Oil Regeneration Equipment, Dielectric Oil Recycling Plant 1
Application
The Transformer Oil regeneration system has been specially designed for on site use to completely regenerate insulating oils in energized or de-energized transformers. This oil regenerator provides regular oil purification such as degassing, drying and particulate removal but also can remove acidity, sludge, other soluble oil decay products and discoloration. This is accomplished by the use of high vacuum degasification technology and particulate filters combined with our special brand of earth. After treatment, the oil can be reused as new. For special application, the system also can be mounted on a leak proof base or be installed and operated on a trailer.

Features
1. Besides the common vacuum oil purifier’s function of dewatering, degassing and eliminating particles, this machine can regenerate the seriously deteriorated oil by removing the polarity materials, such as the deep oxides, free carbon in the oil effectively. It can make the seriously deteriorated oil reach to the normal index like anti-oxides, acid-alkali water-solubility.
2. For special application, the operation can be controlled by P. L. C (Programmable Logic Controller).
3. Unique vacuum dehydration, degassifier, regeneration system, adopt stereo-evaporation technology, high efficiently remove water, gas, particles from transformer oil, improve oil quality and dielectric strength.
4. Duplex 3D stereo-evaporation, eliminating the liquid water quickly
5. UK g technology by which the trace water that is show chain, such as dissolved water, can be removed effectively.
6. Instinctive removing impurities system filtering through double FH trapezoidal network and absorbing by high polymer without the mechanical power
7. Advanced infrared liquid-level automatic control system to accomplish fully automatic control.
8. Specially applied to vacuum oiling and drying for power transmission equipments.
9. The oil of any grades can be treated either on- or off-load.
10. Special oil pump design with lower noise.
11. Special additives for depolarization, can recover oil color of aged transformer oil to new, equipped with flexible unloading device of short time, good efficiency small quality. Discolor under vacuum can save cost of treatment, the waste impurities doesn’t pollute environment (it can be used to architecture and road pave)
Substation Power Plant Transformer Oil Regeneration Equipment, Dielectric Oil Recycling Plant 2
Advantages:
Comparing with the single-stage vacuum oil purifier, this machine can dewater, degas and removes the impurities more quickly, more completely, and makes the oil BDV (Breakdown Voltage) of 75 kV or higher. As the bridge-type vacuum linking system that can purify and also can be an independent vacuum power supply, this machine can treat the electric insulation devices.
Technical data

Parameters		Unit	ZYD-I-30	ZYD-I-100	ZYD-I-150	ZYD-I-200	ZYD-I-250	ZYD-I-300
Flow rate		L/h	1800	6000	9000	12000	15000	18000
Working vacuum		MPa	-0.08~-0.099
Working pressure		MPa	≤0.3
Temperature range		ºC	20 ~ 80
Power			3 ph 380V 60Hz (Or as needed)
Working noise		dB(A)	75	75	75	80	80	80
Heating power		kW	30	45	60	75	90	120
Total power		kW	35.5	52.5	71.4	86.5	102.5	135
Oil Inlet/Outlet		mm	φ25	φ42	φ50	φ50	φ60	φ60
Weight		Kg	600	1050	1400	1800	2000	2200
Overall	Length	mm	1100	1200	1450	1600	1800	1900
	Width	mm	750	950	950	1100	1200	1200
	Height	mm	1350	1500	1650	1800	1900	1900

Guarantee Value

Item	Unit	After treatment
Breakdown Voltage	kV	≥75
Moisture content	PPM	≤3
Gas content	%	≤0.1
Impurity size	micron	≤0.5 (no free carbon)
IFT	dynes/cm	≥40
Acid value	mg KOH/g	≤ 0.03
Dielectric loss factors	tgδ(90ºC)	≤0.001
Colour	L	≤0.5

HOPU main products
1. Transformer Oil Purifier:
This kind of machine is used to purify used transformer oils by vacuum separation technology to remove water, gas, particles.
2. Lube Oil Purifier:
This machine is to filter used lube oils, such as hydraulic oil, gear oil and other lubricants.
It can effectively break emulsification and completely remove water, gas, particles.
3. Cooking oil recycling machine:
This machine is used to recycle waste cooking oil, dirty vegetable oil, drainage oil, swill oil and animal oil etc., it effectively and completely removes particles, odor, water, gas, etc. From waste oil. The treated oil is clean and good smell.
4. Transformer Oil BDV Tester:
This tester with automatic operation system is ued to online monitor transformer oil’s dielectric strength.
5. Oil Water Content Testing Machine:
This device is designed to test water content in oil to make sure the oil is suitable for further use.